arrow_back_ios

Main Menu

See All Acoustic End-of-Line Test Systems See All DAQ and instruments See All Electroacoustics See All Software See All Transducers See All Vibration Testing Equipment See All Academy See All Resource Center See All Applications See All Industries See All Insights See All Services See All Support See All Our Business See All Our History See All Our Sustainability Commitment See All Global Presence
arrow_back_ios

Main Menu

See All Actuators See All Combustion Engines See All Durability See All eDrive See All Production Testing Sensors See All Transmission & Gearboxes See All Turbo Charger See All DAQ Systems See All High Precision and Calibration Systems See All Industrial electronics See All Power Analyser See All S&V Hand-held devices See All S&V Signal conditioner See All Test Solutions See All DAQ Software See All Drivers & API See All nCode - Durability and Fatigue Analysis See All ReliaSoft - Reliability Analysis and Management See All Test Data Management See All Utility See All Vibration Control See All Acoustic See All Current / voltage See All Displacement See All Load Cells See All Pressure See All Strain Gauges See All Torque See All Vibration See All LDS Shaker Systems See All Power Amplifiers See All Vibration Controllers See All Accessories for Vibration Testing Equipment See All Training Courses See All Whitepapers See All Acoustics See All Asset & Process Monitoring See All Custom Sensors See All Data Acquisition & Analysis See All Durability & Fatigue See All Electric Power Testing See All NVH See All Reliability See All Smart Sensors See All Vibration See All Weighing See All Automotive & Ground Transportation See All Calibration See All Installation, Maintenance & Repair See All Support Brüel & Kjær See All Release Notes See All Compliance See All Our People
arrow_back_ios

Main Menu

See All CANHEAD See All GenHS See All LAN-XI See All MGCplus See All Optical Interrogators See All QuantumX See All SomatXR See All Accessories See All Accessories See All BK Connect / Pulse See All API See All Microphone Sets See All Microphone Cartridges See All Acoustic Calibrators See All Special Microphones See All Microphone Pre-amplifiers See All Sound Sources See All Accessories for acoustic transducers See All Experimental testing See All Transducer Manufacturing (OEM) See All Accessories See All Non-rotating (calibration) See All Rotating See All CCLD (IEPE) accelerometers See All Charge Accelerometers See All Impulse hammers / impedance heads See All Cables See All Accessories See All Electroacoustics See All Noise Source Identification See All Environmental Noise See All Sound Power and Sound Pressure See All Noise Certification See All Industrial Process Control See All Structural Health Monitoring See All Electrical Devices Testing See All Electrical Systems Testing See All Grid Testing See All High-Voltage Testing See All Vibration Testing with Electrodynamic Shakers See All Structural Dynamics See All Machine Analysis and Diagnostics See All Calibration Services for Transducers See All Calibration Services for Handheld Instruments See All Calibration Services for Instruments & DAQ See All On-Site Calibration See All Resources See All Software License Management

New Materials in Crash Tests: Auto Institute Relies on HBK's Genesis HighSpeed

University of Paderborn, Germany

Introduction

The automobile is currently being re-invented yet again. New drive concepts are not all that's revolutionizing automotive manufacturing. A decisive role is also played by the use of innovative and especially lighter materials. Ranging from fiber composites to hybrid materials or super-high-strength metallic materials, they all have one thing in common: they are all lighter than the cold-formed steels used in the past.

This makes it possible to develop and produce automobiles that are lighter and ultimately more economical. The Institute for Lightweight Construction in Automobiles (LIA) at the University of Paderborn examines and develops lightweight construction concepts with these and other new materials.

The institute conducts quasi-static, cyclic and highly dynamic test sequences for verification of component groups and material concepts.

chevron_left
chevron_right

In-house Component Crash Test Bench

The LIA also has extensive testing options available, for example an in-house component crash test bench that can be used for crash performance analysis at speeds up to 25 m/s with an energy of 32 kJ.

The test bench can be used for deformation analysis of components, highly dynamic quick breaking load tests, highly dynamic cupping tests and more. Two high-speed cameras with recording frequency of up to 100 kHz can be used for analysis of test series.

To ensure effective evaluation and analysis of the crash process, the force response on the clamping plate or on the slide must be measured as well as the displacement curve of the slide and the impact speed of the slide. Every test bench is ultimately only as good as the measurement data acquisition systems it uses.

For this reason the LIA relies on the GEN5i (successor GEN7i) measurement data acquisition system from HBK to record and analyze their collected measurement data.

Benefits of the system include very high sampling rates, as well as a high level of data security and fast data processing in the integrated Perception software.

GEN7i Measurement Data Acquisition System

The GEN7i data acquisition system is a complete, portable test laboratory. This means that GEN7i includes all the components needed for complex measurement tasks. It covers the entire measuring chain, including input amplifier, filter, selection of measurement sequence with sampling rate adjustment and trigger events, preprocessing, analysis and storage of measurement data.

The measurement electronics of the GEN7i also capture transients and interference peaks. Extensive series of tests can be recorded easily and rapidly thanks to the large transient memory with a capacity of up to 9 gigasamples.

Company

University of Paderborn - Institute for Lightweight Construction in Automobiles (LIA)

The Lightweight Automotive Construction (LiA) specialist group deals with innovative solutions for lightweight automotive construction. The research focuses on the areas of simulation and method development as well as the material and process development of novel lightweight construction solutions. These can consist of individual materials (e.g. high-strength metallic materials, fiber-reinforced plastics FRP) or can be designed as a hybrid using a combination of materials or can be manufactured from powder materials using additive manufacturing.

Crash Test

Technology Used

Related Case Studies

No more result to load