Railway wheels Out-of-Roundness Measurement

HBK’s wayside-installed OOR module measures the deviations of a component’s shape from perfect circularity. This deviation in a cylindrical or round part away from its ideal circular geometry potentially affects performance, wear, and efficiency.

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Why measure OOR (Out-of-Roundness)?

Measuring on-route OOR is essential for ensuring the performance, safety, and longevity of mechanical components.

OOR – in the form of flat positions, polygonisations, duality, and eccentricity – affects critical factors of round or cylindrical parts, including: vibration, wear, sealing efficiency and load distribution. Any deviations from the ideal roundness of a wheel can cause operational failures, increased friction, and premature part wear.

Measuring OOR allows owners and operators of trains and train infrastructure to maintain strict tolerances and ensure parts function as designed. This prevents breakdowns and optimises efficiency and reliability in rotating components.

Precise measurements for the rail industry

HBK’s OOR solution measures the roundness of train wheels, identifying existing problems and preventing future issues for the train or tracks.

Monitoring for early signs of deviation means engineers can always be prepared with predictive maintenance, avoiding greater damage and resulting problems in train operations.

Available either as a stand-alone component or as part of the larger ARGOS® system, our OOR module is applicable for all types of rail traffic, from cargo trains to metro fleets and trams.

Monitoring for earlier signs of deviation prevents further damage to the train wheels, enabling predictive maintenance for better performance, safety, and longevity.

Enhanced OOR measurement prevents breakdowns and operational failures, saving on the costs of reactive maintenance and replacement of rotating components.

For ultimate flexibility, our OOR module can be installed either as a stand-alone component or as part of a greater ARGOS® system. Sensors are easy to install with clamp-on devices for rails.

Inside HBK’s OOR module

The ARGOS® OOR module, easily installed with a clamping device, measures the deviation from an ideally round wheel with unrivalled accuracy.

The module measures the wheel’s entire circumference where it makes direct contact with the railway track, recording when it exceeds certain limits or thresholds (known as overruns).

The wayside-installed module ensures that at least two overruns are measured for each wheel, capturing enough data for accuracy and to detect and confirm any abnormal behaviour more reliably.

Measures at train speeds ranging from 50 to 250 km/h
Resolution: 0.01 mm; measurement repeatability 0.05 mm as trend function, 0.1 mm as individual measurement
Flat point: 30 mm or greater
Polygonisation order: 2nd to 32nd
Can be combined with ARGOS® WIM and RBM Straight modules (or with PROFIL for the OOR stand-alone module)

Get in touch with our Field Sales Engineering team for your no-obligation needs analysis.

Webinar: Why Measuring rail wheel OOR can save money and reduce downtime

Get up to speed on how the ARGOS® OOR module is revolutionising railway monitoring technology.

You’ll learn:

What the ARGOS® OOR module is
How its monitoring capabilities help increase wheel life by up to 50%
How AI helps forecast wheel conditions up to three months in advance

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What is ARGOS®?

ARGOS® systems provide accurate data to optimise your wayside train measurement systems (WTMS) maintenance strategies. Their modular design allows you to easily equip one or more modules in the same system, ensuring cost-effective operations and fleet longevity.

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Railway wheels Out-of-Roundness Measurement

Why measure OOR (Out-of-Roundness)?

Precise measurements for the rail industry

Inside HBK’s OOR module

Webinar: Why Measuring rail wheel OOR can save money and reduce downtime

What is ARGOS®?

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