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Custom Sensor Solution : Meet OEM Engineers specific needs

OEM engineers need sensors that integrate seamlessly into their products while meeting strict requirements for size, performance, quality, and cost—challenges standard solutions often fail to address. Trusted by manufacturers worldwide, HBK provides custom sensor solutions with expert design, efficient manufacturing, and global delivery for optimal results.
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oem sensors - handover product development

Your product defines the future; our sensors bring it to life

Standard sensors quickly reach their limits when faced with the demands of modern product design.

Custom sensors can provide real-time data on mechanical parameters such as torque, force, acceleration, pressure, load.. And more.

HBK supports your technological roadmaps by designing custom sensor assemblies built on strain gauge technology or incorporating MEMS and piezoelectric technologies, paving the way for groundbreaking innovation. These advanced sensor solutions empower innovators to develop intelligent products that address the technical challenges of the future.

Partnering with HBK means leveraging expert design, prototyping and manufacturing

to streamline development and deliver high-performance

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Collaborate with OEM engineers to define goals, create tailored sensors, and determine prototype costs efficiently.

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Develop custom strain gauges quickly with expert prototyping, functional test samples, and performance-optimised solutions.

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Transition from prototypes to series production seamlessly with lean processes and automated techniques. Production facilities based in Europe, Asia and United States

Custom Sensor Assemblies for Innovative Products S05868 brochure - mockup

Accelerate product Innovation with Custom Sensor Solutions 

Discover how OEM sensor assemblies can achieve volume production in just six months!

Download our exclusive guide, “Custom Sensor Assembly for OEM,” for expert insights that enhance your design process, streamline your time-to-market, and align production with demand. Partner with HBK for tailored solutions and sustainable success.

Don’t miss out !

Download the guide

From Listening to Innovation:  HBK Process for Custom Sensor Solutions

Step 1 - Two Great Companies Working in Partnership

1. Two Great Companies Working in Partnership

Step 2- The Engineer-to-Engineer discussion

2. The Engineer-to-Engineer discussion

Step 3- Product Requirements defined

3. Product Requirements defined

Step 4 - Virtual model – First Prototype

4. Virtual model – First Prototype

Step 5 - Results of first Prototype Tests

5. Results of first Prototype Tests – test protocols established

Step 6 - Lean Manufacturing

6. Lean Manufacturing

Step 7 - Logistics and Agile Supply Chain Management

7. Logistics and Agile Supply Chain Management

Custom Sensors Solution - Mastering every measure

High precision, exceptional linearity and hysteresis performance, high long-term stability - Strain gages are a reliable and cost-effective technology for force measurement.

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Torque measurements based on strain gauges provide high precision measurement, a high dynamic response and a high durability - for precise, real-time measurement of power and mechanical efficiency.

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Directional force measurements, moments, rotating forces on an axis... Multiaxial measurements are based on force-torque sensors that can measure up to 6 different forces (Fx, Fy, Fz) and torques (Mx, My, Mz), in 3 spatial directions.

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Load measurements are used to evaluate regular charge variations, amplitude and frequencies Strain gauge load cells offer a high level of accuracy, long-term reliability, a large variety of load cell shapes and geometries.

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Absolute pressure, gauge pressure, sealed gauge pressure and differential pressure, strain gauge pressure sensors offer high rigidity and the ability to measure the highest pressures and provide accurate and consistent measurement results.

Pressure picto

Expert sensor solutions driving Innovation across key markets

With proven expertise, HBK empowers OEM innovators to enhance the performance, precision, and reliability of their systems, whether by optimising equipment for extreme environments or driving forward technological innovation.

The sectors below highlight key areas where our capabilities are indispensable, and where custom sensor solutions are critical to meeting the most demanding technical challenge

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Illustration of a surgical medical robot in isometric perspective

Strain gauge-based sensors are essential to modern medical devices, providing precise and reliable solutions for measuring pressure, force, and loads across various applications, such as robotic surgery, catheters, and medical pumps.

Their robustness, including resistance to repeated autoclave cycles, ensures long-lasting performance in demanding environments. With custom sensor solutions, such as miniaturized designs for space-constrained applications, they seamlessly adapt to the specific requirements of product design, addressing the unique challenges of each medical device.

These sensors enable optimized design, enhanced durability, and strict quality control while driving more accurate diagnostics, real-time monitoring, and superior therapeutic outcomes, setting new standards in healthcare innovation.

The integration of piezoelectric and MEMS technologies alongside strain gauges opens new frontiers for medical devices, enabling even greater precision, miniaturization, and adaptability to advance healthcare outcomes.

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Illustration of a farm tractor in isometric perspective

Customised sensors are essential for modern automated agriculture, delivering precision and reliability for critical applications.

They enable accurate measurement of key variables such as force, load, torque, and weight, optimising tasks like seed placement, fertilizer dosing, and yield monitoring.

Using advanced strain gauge technology, these robust and durable sensors are designed to withstand harsh conditions while minimising the need for design modifications.

By integrating tailored sensor solutions, agricultural machinery manufacturers achieve enhanced energy efficiency, durability, and automation capabilities, even in the most challenging environments.

Combining piezoelectric and MEMS technologies with strain gauges enhances agricultural systems, enabling smarter, more efficient, and sustainable practices tailored to evolving industry need

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Illustration of a collaborative robot in isometric perspective

Custom sensors are essential for optimizing the performance of robots and cobots by collecting precise, application-specific data.

For robots, they enhance efficiency, reduce costs, and meet the growing demand for automation. For cobots, they ensure safe collaboration with humans by providing real-time insights into their environment and interactions.

HBK’s robust, tailored solutions enable advanced functionalities such as torque, mass, and mechanical strain measurement while ensuring seamless integration and superior reliability. These solutions empower manufacturers to innovate, minimize maintenance needs, and develop safer, more durable, and high-performing systems.

The synergy of piezoelectric, MEMS, and strain gauge technologies paves the way for advanced robotics, offering unparalleled precision, adaptability, and safety in automation.

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Illustration of a truck scale in isometric perspective

OEM manufacturers rely on advanced force, torque, strain, and pressure sensors to meet the rigorous demands of off-highway vehicles in sectors such as construction, mining, and heavy equipment.

Designed with durable materials like stainless steel and aluminium, these sensors provide precise measurements for payloads, overload conditions, and vehicle scales, ensuring reliable performance even in extreme environments. Leading innovations in torque measurement, these solutions optimise drivetrain and engine performance—whether for combustion or electric systems—using custom designs and advanced wireless data transmission.

Close collaboration with OEMs ensures seamless sensor integration into systems, delivering unmatched reliability, accuracy, and durability to drive innovation and efficiency.

By integrating piezoelectric and MEMS technologies with strain gauges, off-highway vehicles gain enhanced sensor capabilities, driving greater innovation, efficiency, and resilience in extreme conditions.

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blue modern mid drive motor e bike pedelec with electric engine middle mount. battery powered ebike isolated on white background. Innovation transportation concept.

The growing e-bike market has intensified competition and raised user expectations, with riders seeking a smooth, intuitive experience regardless of bike type or conditions.

To meet these demands, manufacturers are enhancing drivetrain control by integrating advanced sensors that measure cadence, force, and torque, ensuring seamless interaction between human and motor power.

These customised sensors, designed to be robust, precise, and tailored to bike-specific requirements, deliver reliable, consistent data, enabling responsive and natural motor assistance for an optimised riding experience.

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Illustration of OEM sensor design and development in isometric perspective

The expertise of Custom Sensor Solutions by HBK extends far beyond sectors such as medical, agriculture, robotics, and off-road vehicles. Regardless of the industry or the complexity of the challenges, our team of specialized engineers partners with innovative OEMs to address critical issues, including compact design constraints, real-time feedback requirements, miniaturization, and the integration of advanced functionalities.

With cutting-edge technologies in strain gauges, piezoelectric systems, and MEMS, we deliver customized solutions precisely aligned with OEMs’ technological roadmaps. These tailored solutions create new opportunities by meeting the highest standards of precision, durability, and seamless integration, while overcoming the most demanding challenges in complex environments.

Contact our experts to discover how our custom solutions can help you tackle your unique challenges and drive your innovations forward.

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FAQ | Answer to your questions about HBK Custom Sensors Solution

Yes, it is possible to convert almost any part into a sensor or to design a new custom sensor from scratch.

When a catalog sensor is not suitable, existing components of a system can be strategically modified to function as active sensors. Alternatively, a high-performance sensor can be created to fit the equipment with minimal to no modifications to the overall system.

Sensors can be customized to withstand a range of conditions for medical autoclave and off-road applications. Sensors can be designed for a wide array of challenging environmental conditions, including high temperatures, pressure, and the presence of corrosive fluids.

Expert design engineers consider environmental conditions from the design phase, selecting appropriate coating materials and sensor construction to suit the application.

With capabilities and resources to provide rapid prototypes in low volumes at partner pricing, HBK engineers utilize FEA to optimize components during the design phase. This approach reduces the number of physical prototypes, resulting in the development of superior products in the shortest time possible.

Adherence to the highest international standards and certifications, customer audits, and processes like PAPP approval ensures trustworthy and repeatable processes. Additionally, custom test plans can be developed and executed to meet unique testing requirements.

We have world class manufacturing facilities and logistics teams in Germany, North America and China to support you with your high-volume request. We can move seamlessly into series / volume production. Sensor development and production are closely interconnected: transfers from engineering to production are performed accurately and effectively utilizing our highly experienced teams and global footprint. .

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